WTG BLADE INTERNAL INSPECTION

Robotic internal inspection for wind turbine blades with long-range cable, HD imaging and zero-entry safety, ensuring accurate defect detection deep inside blade cavities.

What we deliver

Professional Robotic internal blade inspection

Our Internal Inspection by Robotics for Wind Turbine Blades enables precise and safe assessment of internal blade structures without requiring human entry. Using a long-range robotic crawler equipped with high-resolution cameras and LED lighting, we capture detailed visuals deep inside the blade cavity — up to 200 meters — allowing full inspection of shear webs, bonding lines and structural supports.

This solution eliminates confined-space risks and delivers more consistent, repeatable results compared to manual inspection. The robotic system records video and still images, detects internal cracks, voids, manufacturing defects, adhesive failures and moisture accumulation. All data is compiled into a digital assessment platform to support accurate repair recommendations and long-term blade health management.

Why choose this service

Our value is built on the following core strengths:

  • Zero human entry into confined blade environments

  • High-resolution internal imaging with powerful LED illumination

  • Long-range cable system up to 200 meters

  • Detect structural defects earlier and more accurately

  • Avoid health and safety risks for technician

  • Faster inspection with minimal turbine downtime

  • Ideal for routine inspections and end-of-warranty (EOW) campaigns

Suitable for all blade types and lengths

What’s included

The service is delivered through advanced capabilities, including:

  • Robotic crawler deployment inside the blade cavity

  • HD video and high-resolution image captur

  • Inspection of bonding lines, shear webs, internal supports

  • Detection of cracks, delamination, adhesive failure, moisture

  • Real-time monitoring of robotic progress

  • Digital reporting with annotated defect records

Repair recommendations and asset condition insights

How We Work

GC VIVABLAST Australia follows a structured, safety-driven delivery methodology:

  • Plan – Evaluate blade type, access points and inspection route

  • Deploy – Insert robotic crawler and navigate interior space

  • Inspect – Capture continuous HD footage and detail images

  • Assess – Review data, classify defects and generate reports

  • We review site conditions, risks and operational goals to build a precise work plan.

  • Our teams follow strict safety protocols and deliver predictable, high-quality outcomes.

  • Robotic, digital or remote systems reduce risk, improve accuracy and speed up delivery.

  • We provide detailed documentation, QA/QC records and future maintenance recommendations.

Proven Capability

  • Project 1

    Completed robotic internal blade inspections using high-resolution images, continuous video capture, and expert structural analysis.

    Completed robotic internal blade inspections using high-resolution images, continuous video capture, and expert structural analysis.
  • Project 2

    Delivered safe robotic internal blade inspections with HD visual data and detailed condition assessment by specialists.

    Delivered safe robotic internal blade inspections with HD visual data and detailed condition assessment by specialists.
  • Project 3

    Performed robotic internal blade inspections combining high-quality imaging, video analysis, and actionable maintenance recommendations.

    Performed robotic internal blade inspections combining high-quality imaging, video analysis, and actionable maintenance recommendations.

Ready To Discuss Your Project?

Share your details and our team will reach out.
Clear advice. Fast responses. Practical solutions built for challenging environments.