THERMAL SPRAY COATINGS

Professional Thermal Spray Coatings for Power, Oil & Gas, and Manufacturing. Protect equipment and structures with durable, high-performance metal and alloy coatings.

What we deliver

Durable Thermal Spray Coatings for industrial assets

. Thermal Spray Coatings (TSC) play a critical role in protecting industrial equipment and structures. Our services include the application of pure metals such as aluminum or zinc, and specific alloys for both small components and large surfaces, providing long-lasting protection and superior surface performance.

Our teams combine technical expertise, modern application methods—including flame-spraying, arc-spraying, and high velocity oxy-fuel (HVOF)—and quality control to deliver consistent, safe, and high-performing outcomes. We understand operating conditions, mechanical stress, and environmental challenges. Every project is carefully planned, executed with precision, and completed to meet strict industrial standards.

Why choose this service

Our value is built on the following core strengths:

  • Extend equipment life with durable coatings

  • Superior adhesion and corrosion protection

  • Resistant to mechanical damage and wear

  • Wide operating temperature tolerance

  • Quick application, no curing time needed

Safe, solvent-free, and environmentally friendly

What’s included

The service is delivered through advanced capabilities, including:

  • Application of pure metal or alloy coatings

  • Flame-spraying, arc-spraying, and HVOF methods

  • Surface preparation for optimal adhesion

  • Coating inspection and quality verification

  • Mechanized or manual application as needed

Digital reporting and maintenance documentation

How We Work

GC VIVABLAST Australia follows a structured, safety-driven delivery methodology:

  • Plan – Tailored project planning for each asset and sector

  • Inspect – Assess surface condition and coating requirements

  • Execute – Apply Thermal Spray Coatings safely and efficiently

  • Verify – Final checks ensure adhesion, corrosion protection, and performance

  • We review site conditions, risks and operational goals to build a precise work plan.

  • Our teams follow strict safety protocols and deliver predictable, high-quality outcomes.

  • Robotic, digital or remote systems reduce risk, improve accuracy and speed up delivery.

  • We provide detailed documentation, QA/QC records and future maintenance recommendations.

Proven Capability

  • Project 1

    Delivered thermal spray and deck coating systems ensuring long-term durability and safety for offshore platform structures.

    Delivered thermal spray and deck coating systems ensuring long-term durability and safety for offshore platform structures.
  • Project 2

    Applied aluminium thermal spray and conventional coatings to enhance corrosion resistance and surface durability.

    Applied aluminium thermal spray and conventional coatings to enhance corrosion resistance and surface durability.
  • Project 3

    Completed zinc thermal spray coating on wind turbine flanges for robust corrosion protection.

    Completed zinc thermal spray coating on wind turbine flanges for robust corrosion protection.

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